Our rotary hearth furnace design was especially developed with combining the best of two worlds continuous and chamber furnaces. The design of the bogie hearth furnace is divided into two types. Furnace engineering bogie hearth custom heat processing. Standard sizes 200150400 200200400 250200500 300200600 300200800 2000 x 1500 x4000 2000 x 2000 x 4000 2500 x 2000 x 5000 3000 x 2000 x 6000 3000 x. Bogie hearth furnace oil fired bogie hearth furnace. The bogie of the furnace is selfpropelled with motor drive mounted on it. Depending upon the size of the furnace it will occupy the.
Key design factors are maximum reliability and high efficiencylow energy consumption. Industrial furnaces bogie hearth furnaces manufacturer from. Bogiehearth furnaces promise customers the highest quality possible if used accordingly and have a temperature range of up to 1200c. We have successfully commissioned bogie furnaces from 1 tonbatch upto 60 ton batch. High temperature bogie hearth furnace, electric bogie type heat. Industrial furnace and bogie hearth furnace manufacturer. Compared to bessemer steel, which it displaced, its main. From us, customers can also avail the services like mechanical services and calibration services at the best market rates. High temperature electric heated bogie hearth furnace, car bottom furnace up to 1200. Open hearth furnaces are one of a number of kinds of furnace where excess carbon and other impurities are burnt out of pig iron to produce steel.
Our rotary tube furnace is equipped with variety of burners based on fuel types. Industrial furnaces, industrial burners, reheat furnaces. Bogie hearth or car bottom furnace is considered to be a large batch furnace with an insulated car or bogie moved out of the furnace for loading and unloading. Bogie is sealed to the furnace using a solid seal or a granular type seal. Furnace associates bendre nagar, bengaluru plot no. Furthermore, every furnace can operate with a protective atmosphere or with air atmosphere. When the design includes an electrohydraulic lift door and a motorized bogie, the furnace can be opened while hot and the load can be removed for cooling or quenching. The furnace using ultra save energy structure, it using high purity ceramic fiber module, the use of special high pressure, to ensure the sealing performance of the furnace structure. Both furnaces include natural gas regenerative burners to reduce environmental impact and energy consumption.
These salient features the furnace offers following. Automatic control system product luoyang juxing kiln. Advanced, lightweight modular construction utilizing ceramic fiber modules to achieve largescale economies in a number of important areas. The theoretical efficiency of the furnace is considered to be 30% for design calculations. The accurate, perfect and excellent work done by us in the last 26 years is the testimony of our existance till date. We offer customization facility to the customers and fabricate the furnace as per clients requirement. Recuperation and regenerative burners are also used in addition to hotair burners for heating roller hearth furnaces. High temperature bogie hearth furnace, electric bogie type. Bogie hearth furnace welmech engineering company pvt limited. Both the chamber and bogie are suitably insulated with. Our bogie hearth furnace is often used for heat treatment such as tempering, annealing, soft annealing, normalizing, stress relieving, homogenizing and recrystallization.
We procure finest quality metal from reliable vendors to develop the offered assortment. The furnace has a side hinged door and a fixed hearth. Thermconcept develops, designs and manufactures furnaces and industrial systems for a. This is a rectangular type of furnace with very high versatility.
Intelligent program temperature controller, which is available to edit and save the. This hearth design technique also allows the furnace to be easily adapted to a vertical lift arrangement to provide an elevator hearth, in which case the door would become a fixed side of the chamber. A large rolling bearing is responsible for centring the hearth. Bogie hearth furnaces are used mainly in forges and for treating premium products. Bogie hearth furnaces are often used for annealing, normalizing, tempering and solution annealing of large parts or welded constructions. Locher bogie hearth furnaces are designed to be robust and lowwarpage and are fitted with excellent sealing systems. Bogie hearth furnace, car bottom furnace, gas fired furnace.
The seals at the sensitive areas, bogie hearth and door, are perfectly designed to effectively separate furnace atmosphere and ambient air. Bogie hearth furnace hightemperature bogie hearth furnace is a exclusive products of our company and together with the most advanced hightemperature international bogie electric furnace technology, it has become the major product exported to the international market and joining in international competition in india. Bogie hearth furnace hightemperature bogiehearth furnace is a exclusive products of our company and together with the most advanced hightemperature international bogie electric furnace technology, it has become the major product exported to the international market and joining in international competition in india. Bogie hearth type furnaces are basically used for reheating and heat treatment of metallic parts. Design and construction of fuel fired bogie hearth type heat treatment furnaces guidelines number of amendments. Bogie hearth furnace can be provided with recirculation fan and baffle for maintaining uniform temperature in the furnace. Dec 24, 20 bogie hearth type annealing furnace introduction video made in turkiye turkiye. Since steel is difficult to manufacture due to its high melting point, normal fuels and furnaces were insufficient and the open hearth furnace was developed to overcome this difficulty.
Stein bogie hearth furnaces, designed in accordance with customer requirements, cover a wide range of applications and processes. Index termsms mild steel, bogie hearth, furnace, combustion, burner, blower, temperature, efficiency, airfuel ratio. Applications like annealing, stress relieving, normalising, pwht, wire annealing, case hardening, blueing, austempering, austenitizing, homogenizing, billet heating. The rotary furnace hearth is driven by an electric gearmotor. Optimal sealing and first quality refractory materials reduce thermal losses to a minimum. Price of bogie hearth furnace used in industrial, find complete details about price of bogie hearth furnace used in industrial, bogie hearth furnace price, bogie hearth furnace,industrial bogie hearth furnace from laboratory heating equipments supplier or manufacturerzhengzhou protech technology co. Natural gas bogie hearth furnace is large energysaving heat treatment furnace, mainly used for the large metal mechanical parts heat treatment processes for quenching,tempering, normalizing and other heat treatment. In a bogie hearth furnace anything and everything can be heat treated. Thermconcept develops, designs and manufactures furnaces and systems. An intermediate door to divide a large furnace in two parts can also be designed, if desired. For safe operation, the furnace door locks after program start and cannot be.
Designs are usually in and out bogie hearth movement as well as through and through double door bogie movement is provided for an assembly line. The company is backed with separate qualified teams for design and erection for heat treatment furnaces, test furnaces, brazing, forging furnaces continuous for foundry and. We, mass engineers, are a qualitycentric manufacture and supplier of normalising annealing furnace, bogie hearth furnace, fixed hearth furnace, heat treatment furnaces, decoating furnaces, vibraclaim, and so on. Bogie hearth type annealing furnace introduction video made in turkiye turkiye. Bogie hearth furnaces the furnace engineering bogie hearth furnaces are designed to operate up to 1200c with heating by natural or lp gas, oil combustion systems and electricity. The bogies are loaded outside the furnace and then introduced inside the chamber. For our customers we develop, design and manufacture furnaces with and without. When several bogies are used together with a second door or bogie transfer system. Wesman also rebuilds existing furnaces to increase output and reduce energy consumption. The stein roller hearth furnace is a tailormade solution with specific roller design and selection based on the furnace temperature range, the atmosphere inside the chamber, the products and the loads to be processed. This hearth design technique also allows the furnace to be easily adapted to a vertical lift arrangement to provide an elevator hearth, in which case the door would become a fixed side of.
Our bogie hearth furnace is used in open atmosphere and also in controlled atmosphere as per application. They can be designed for continuous or batch operation for the different heat treatment processes, including. Our production unit consists of advanced machines like lathe. Most of out furnaces can be offered with single or double doors with single or double bogies to meet the customers requirements. In order to provide premium quality we always use graded raw material. Wesman has joined hands with ceri to supply complete technology solutions for very large furnace projects relating to top and bottom fired walking beam furnaces roller hearth furnaces tunnel furnaces. Vibrant thermal engineering a leading furnace manufacturing company, was founded by mr. The furnace may be run with png lpg as an alternative fuel. The bogie hearth furnace for all above applications. The furnace design is to be in accordance with upto date standards and special care is to be taken to ensure ease of operation and maintenance, accuracy of heating, safety etc. The weight of the hearth and charge material is supported by one or more series of bevel gears fastened to the foundation. The bogie hearth furnace offered by us are used for applications such as annealing, normalizing, hardening, stress relieving, solution annealing and tempering. The heating of bogie hearth furnace could electric, gas or hsd. Price of bogie hearth furnace used in industrial buy bogie.
One or twodoor design possible bogie on rails, electrically driven. Our range of twin chamber forge furnace, is available in different designs of internal furnace that are provided with twindual furnace for higher firing rates and steam capacities. Car bottom type heat treatment furnace quenching arrangement and with automatic manipulator can also be provided. The chamber of the furnace is insulated with high temperature fiber insulation and mineral wool.
The furnace is basically of a fabricated mild steel chamber and mild steel bogie. We offer gas fired or electric rotary hearth furnaces with a variety of loading options. Bogie hearth furnace apex furnaces apex furnaces pvt. The design of high temperature electric heated bogie hearth furnace, car bottom furnace up to 1200. High temperature bogie hearth furnace, electric bogie. Bogie hearth furnace apex furnaces apex furnaces pvt ltd. When the design includes an electrohydraulic lift door and a motorized bogie, the. Design and construction of fuel fired bogie hearth type heat treatment furnaces guidelines. The gadda group produces high quality bogie hearth furnaces. A trusted manufacturer of furnace, bogie hearth furnace. Bogie hearth furnace welmech engineering company pvt. Our assortment includes industrial furnace, bogie hearth furnace, industrial oven, pit type furnace, quenching furnace. They are most suitable for the heat treatment of large loads in air e. Tempering or annealing with a bogiehearth furnace heat treatment has to be gentle and powerful at the same time to make processes like tempering, annealing, homogenizing and recrystallization reliable and easy.
All our products are widely demanded by the customers for their high durability and long lasting features. Bogie hearth furnace manufacturer, gas fired furnace, car bottom furnace, car furnace for sale, bogie furnace design, industrial gas furnace manufacturer in. Our domain expertise has enabled us to come with a remarkable best quality bogie hearth furnace and many others. Bogie hearth furnace, bogie hearth furnaces, rolling mill. The furnace is an ideal substitute for small and mid size foundries that uses induction or cupola furnaces. Electrically heated single ended bogie hearth furnace having usable dimension of 2000l x 1500 wx 1500 h mm suitable for handling. Different types of heating elements and heat recovery devices are available. We are one of the prominent project engineering companies engaged in designing, manufacturing and supplying high performance bogie hearth furnace for various heat treatment processes.
Bogie hearth furnacehenan sante furnace technology co. Page 2 of 21 electric bogie hearth furnace complying sl. Through technology introduction and active cooperation with domestic excellent manufacturers, through repeated experiments and exploration, the company has been engaged in the design, research and development, manufacturing and complete equipment installation, debugging, technical training and other onestop services. High temperature electric bogie hearth furnace, 1200. Chamber bogie hearth furnaces the chamber and bogie hearth furnaces are the allrounders for the heating and heat treatment of large and heavy ingots or of forgings in chargewise operation. Stein bogie hearth furnaces for a forge shop fives has designed two stein bogie hearth furnaces for reheating of 150510 ton ingots reheating in a forge shop. The operating temperatures of bogie hearth furnace may vary from low temperature application with gas circulation to temperature upto 1100c. We have already implemented furnace for charges with a weight of max. Bogie hearth furnaces home nabertherm industrial furnace. It can be made for 500kgscharge to about 100tcharge capacity. May 09, 2014 a simulation showing one of wellmans bogie hearth furnaces, complete with loading trolley.
Magma combustion engineerings inhouse design team uses leading 3d modelling and design software allowing us to fully model in 3d whilst being able to perform fea and cfd studies to ensure equipment meets our customers requirements. Application for hardening annealing stress \u000b relieving tempering of steel and forged components available in electrical oil gas fired versions loading and unloading of heavy parts made easy preprogrammed control of heating rate soak time and furnace cooling possible motorised bogie drive and door opening single or double ended shuttle type firing of ceramic components. The elements are assembled on the sidewalls of the chamber furnace to achieve a high. Bogie hearth furnaces gadda group making your future. The advanced bogie furnace is integrated with plc programming system to maintain. Bogie hearth furnace, car bottom furnace, gas fired. After the heat treatment, the bogie hearth is moved through the open furnace door and out of the furnace to be unloaded. These furnaces are heated from room temperature to a control temperature at a specific rate, hold at the control temperature for certain time and then cooled down to discharge temperature at a specified rate forming a typical cycle. As an option the hearth can fitted to a bogie so it can be pulled out of the furnace on a track system. Bogie hearth furnace application bogie hearth furnaces are mainly used for hardening,stress relieving and tempering of large, heavy weight steel parts and assemblies under air atmosphere. About us we, mass engineers, are a qualitycentric manufacture and supplier of normalising annealing furnace, bogie hearth furnace, fixed hearth furnace, heat treatment furnaces, decoating furnaces, vibraclaim, and so on. The pinion meshes with a circular rack that has been cast to form an integral part of the hearth. Bogie hearth furnace comes with electrically heated or gas fired or oil fired heating systems with resistance elements. Vibrant thermal industrial furnace and bogie hearth.
Bogie hearth furnace manufacturer for batch heat treatment. Bogie heart furnace air circulation bogie heart furnaces, electrically heated or gas fired the air circulation bogie hearth furnaces w 60 a w 85a are used when heavy charges weighing up to more than 25 t have to be heattreated. A trusted manufacturer of furnace, bogie hearth furnace, fixed hearth furnace, gas fired furnace, etc. Tech, metallurgy a renowned furnace technocrat in the year 2007. When several bogies are used together with a second door or bogie transfer system, one bogie can be loaded outside the furnace while the other bogie is in the furnace. Bogie hearth furnace w 7500 with bogie, separated in three parts. Right from small machined components to massive fabricated structures can be stress relieved or heat treated in the bogie hearth furnace. Four a sole mobile 950 c our experience in transport technology and heat treatment allows us to design a bogie hearth furnace which is well adapted to the customers needs. We provide rotary hearth furnaces that is widely demanded in foundry industry. Bogie hearth furnaces s temperature ranges from 300. Bogie hearth furnace w 2200s with exchangeable table system, bogie. Furnace for steel, roller hearth furnace, bogie hearth.
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